According to an HSE report, the construction industry ranks as the second most likely working environment to experience fatal accidents. Large plant machinery presents a significant hazard to workers if not used and maintained properly. Ensuring that your machines are in optimal working condition not only reduces the risk to employee health and safety but also extends the lifespan of your investments. Prioritizing the care of these substantial pieces of equipment is of utmost importance and should be treated with the utmost seriousness.
Read further for our five recommendations on effectively maintaining your plant machinery.
1. Perform Regular Inspections: Regardless of whether you use your plant machinery daily or intermittently, mandatory visual inspections are crucial. Before each use, these inspections should be conducted to check for any damage or necessary maintenance to ensure user safety. Examine for signs of:
Wear and tear
Vibrations when activated
Elevated temperatures during operation
Loose components
2. Regular Lubrication: The oils and lubricants used in plant machinery play a vital role in ensuring each component functions correctly. Insufficient lubrication can lead to damaging friction. Prioritize regular lubrication checks to prevent harm when the machine is operated. Pay attention to any signs of oil leaks or drips around the seals and ensure there is no excessive build-up on the pistons or other engine components. Always use the correct type of lubricant, as specified by the manufacturer.
3. Service When Stationary: When inspecting a large machine, ensure it is in a stationary position and that all stored energy has been safely released. Apply the handbrake fully and exercise caution when moving around the machine. The HSE's report indicates that being struck by a moving vehicle is the second most common cause of fatal accidents, underscoring the significant risk if proper precautions are not taken.
4. Routine Cleaning: Just like you would clean a car, plant machinery should be regularly cleaned to remove accumulated dirt that can lead to more substantial damage over time. Regular cleaning also makes it easier to identify any worrisome signs of wear and tear. Inspect areas such as seals and filters during the cleaning process to ensure that contaminants have not built up. The same applies to the electronics in the machinery, as dirt build-up can lead to failures.
5. Maintain a Maintenance/Repair Schedule: For larger construction sites where multiple individuals may use the same machine in a day, maintaining a log and schedule for maintenance is essential. This practice ensures that this critical step is not overlooked.
By keeping your plant machinery in optimal working condition, you can reduce delays, prevent wasted time, and deliver high-quality results. If you have any questions about the proper care for your machinery, don't hesitate to contact our team at Reilly Hire today.
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